Prepare an IFC model for CNC roll-forming: the CFS checklist

Minh Tran 2 min read

Prepare an IFC model for CNC roll-forming: the CFS checklist

Modelling, load paths and detailing for cold-formed steel frames. In this article we walk through what we have learned on real projects, with numbers you can use.

Why it matters

Cold-formed steel (CFS) framing rewards preparation. Every stud, track and nog is cut, punched and labelled by a machine, so a decision made in the model shows up on site exactly as drawn — good or bad. Getting the inputs right is the cheapest quality control you will ever buy.

Teams that treat the model as the single source of truth typically cut on-site rework by more than half and finish framing in days rather than weeks.

The checklist

Geometry

  • All walls are closed polylines with consistent thickness.
  • Openings are real voids, not just symbols on a drawing.
  • Levels and datums are named and match the structural drawings.

Profiles and gauge

  • One profile family per element type (C89, C140, U-track).
  • Gauge assigned per wall, not guessed by the detailer.
  • Lip and web sizes match the tooling on your machine.

Connections

  1. Pick a connection rule per junction: L, T and X.
  2. Confirm screw and bolt hole positions with the fabricator.
  3. Export a test panel before releasing the whole job.

Typical section sizes

The table below lists the profiles we see most often on two-storey residential work. Always confirm with your engineer — loads, spans and local codes vary.

Element Profile Gauge (mm) Max spacing Notes
Load-bearing wall C89 × 41 0.95 600 mm Single storey above
Load-bearing wall C89 × 41 1.15 400 mm Two storeys above
Partition C70 × 35 0.75 600 mm Non-structural
Floor joist C200 × 50 1.55 450 mm Spans up to 4.2 m
Roof truss chord C89 × 41 0.95 1200 mm Webbed truss

Common mistakes

Mixing units

A model drawn in centimetres and exported as millimetres produces frames ten times too small. Check the export settings every time.

Ignoring services

Plumbing and electrical runs need pre-punched holes in the right place. Add them to the model, not with a drill on site.

Skipping the test panel

Form one panel and dry-fit it. Ten minutes of checking saves a day of re-forming.

What to do next

Start small: pick one wall type, run it end to end, and measure the time it takes. Once the team trusts the output, scale up to a full house. If you want a second pair of eyes on your model, upload it to LGSF Market and our engineers will review it.

Keep reading

Related articles